Various Pre-treatment Method

May. 14, 2024

Share:

Various Method of pre-treatment: 


It could be divided into Wet type (dipping pre-treatment, spraying pre-treatment) , used in thin-walled workpieces (aluminum profiles, cold plate bending forming parts 


And Dry type (box-type,on-line type),used in thick-walled hot-formed workpieces, castings, and hot-rolled profiles


1.Dipping pre-treatment:

Various Pre-treatment Method

Process flow: Immerse the workpiece in the paint, take it out after a certain period of time, remove the excess paint on it, and dry it in a drying chamber or naturally dry it to form a film. There are many methods of dipping, including traditional manual dipping, as well as modern automatic dipping methods such as transmission dipping, centrifugal dipping, rotary dipping, and vacuum dipping.


Working principle:

The workpiece is fed into the paint tank by the conveyor chain. After being immersed in the paint, it is lifted up along the ascending section of the conveyor chain, and then enters a tunnel filled with solvent vapor, where the remaining paint drips and forms a coating.


Advantage: 

It has high production efficiency, low material consumption, simple operation, and wide application range. It is widely used in small hardware parts and equipment with relatively complex structures or electrical insulation parts


2.Spraying pre-treatment: 


Spray-type pre-treatment equipment is commonly used equipment for surface treatment of metal workpieces. It uses a centrifugal water pump to form a high-pressure atomization effect from a nozzle through a pipeline to achieve cleaning purposes


   Process flow : hot water washing, pre-degreasing, degreasing, pickling, surface conditioning, phosphating, water washing, belling, pure water washing


Advantage: The high-pressure atomization effect cleans the surface of the workpiece, and the cleaning fluid is recycled to achieve environmental protection


3.On-line type pre-treatment: ( Traction suspension conveyor , Universal power and free conveyor , Push type suspension conveyor)

Advantage: It can go downhill and turn in space, the layout is free and flexible, and it occupies a small area .


4.Box type pre-treatment:


Usage of box type: It is used for debinding, pre-firing and firing of ceramic materials, electronic components, magnetic materials, powder metallurgy and other products, and can also be used for the heat treatment process of other materials. 


Advantage: 


The material can be heated from within

There is no exhaust heat loss from fuel furnaces, so the thermal efficiency is high

Easy to control the temperature, remote control and fine adjustment

Good operating performance and no pollution to the environment


Help you choose the right powder recovery system Professional about Powder Coating Line - Zhyao

Latest News

Official Announcement - Zhyao Notification of Changes in Export Business Operations

Jul. 05, 2024

Official Announcement - Zhyao Notification of Changes in Export Business Operations

We are excited to announce that we have made significant improvements to our export process. Previously, our products were exported internationally through a trading company. Now, we have established our own foreign trade department to directly manage international sales and promote our own brand.

Causes of Surface Particles in Paint Layers

Jun. 13, 2024

Causes of Surface Particles in Paint Layers

Ensuring a flawless paint finish requires meticulous attention to each step in the process. From thorough cleaning and degreasing to maintaining a contaminant-free environment during curing, every detail matters. By understanding and addressing these common causes of surface particles, manufacturers can significantly improve the quality

Does the workpiece need electrostatic powder spraying after electrophoresis?

Jun. 04, 2024

Does the workpiece need electrostatic powder spraying after electrophoresis?

​Whether electrostatic powder spraying is needed after electrophoresis depends on the specific application needs and performance requirements. The two processes can be used in combination to achieve higher coating performance and decorative effects. The following are common reasons and applications for combining electrophoresis and electrostatic

What is electrophoresis? Application of electrophoresis in metal processing industry.

May. 29, 2024

What is electrophoresis? Application of electrophoresis in metal processing industry.

The electrophoretic process, also known as electrophoretic coating or electrophoretic coating, is a coating technology that uses an electric field to uniformly deposit the paint on the surface of a conductive substrate.

Advantage of Cross Chain Power and Free Conveyor

May. 29, 2024

Advantage of Cross Chain Power and Free Conveyor

Advantage of Cross Chain Power and Free Conveyor The cross chain accumulation conveyor is a mechanical equipment used for material transportation. It has the following advantages over other conveyors:

Maximizing Production Capacity in Powder Coating Lines: Key Factors and Strategies

May. 29, 2024

Maximizing Production Capacity in Powder Coating Lines: Key Factors and Strategies

optimizing production capacity in powder coating lines is crucial for meeting demand while maintaining quality standards. To achieve this, focusing on key factors and implementing strategic measures is essential. Let's explore the primary factors influencing production capacity and the strategies to maximize efficiency.